PE-coated paper cups — reliable, cost-effective packaging by CupsPak

PE Coated Paper Cups

The dependable workhorse — lowest cost per unit, globally accepted, available across every size and style.

MOQ from 10,000 pcs/size · Free samples in 7 days · 15–25 day lead time

What it is

Plain-language explanation

PE (polyethylene) coating is the global standard inner barrier for paper cups. A thin polyethylene film is laminated to the inside of the cup wall, providing reliable moisture and heat resistance for both hot and cold beverages. PE is the most widely produced and lowest-cost coating option, with broad acceptance across supply chains worldwide. It is not the eco-forward choice — PE requires specialist recycling rather than standard paper streams — but it is the right choice for high-volume, price-driven programs where cost and availability drive the decision. All CupsPak PE coatings are PFAS-free.

Cup Wall Structure

Cup Wall Cross-Section Print layer Paperboard FSC-compliant virgin fibre PE Film (inner) Polyethylene film — global standard barrier ← Beverage contact surface (inside) ← Outer surface (outside) Standard

Diagram: cup wall layers (not to scale). Inner coating is the food-contact surface.

The blue layer is the PE film — a thin polyethylene laminate on the inner cup wall, the global standard barrier.

Key Benefits

Why buyers choose PE Coated Paper Cups

💰

Lowest cost per unit

PE is the industry-standard barrier produced at scale on 120+ high-speed production lines. Lower raw material cost and higher production efficiency translate directly to the lowest per-unit price among all coating options — the right choice when volume and price drive the decision.

🌍

Globally accepted and widely available

PE-coated cups are the standard format accepted by virtually every supply chain, logistics provider, and food service operator worldwide. No special handling, documentation, or disposal infrastructure required.

🌡️

Excellent barrier for hot and cold beverages

PE coating handles the full temperature range — hot beverages up to 95 °C and cold drinks down to freezer temperatures. Reliable leak resistance across all sizes and wall configurations.

📐

Available across the full size range

PE coating is available on every cup style and size in the range — 3 oz to 32 oz, single wall, double wall, ripple wall, embossed, ice cream cups, bowls, and containers. No size or style restrictions.

PFAS-free by composition

All CupsPak PE coatings are free of per- and polyfluoroalkyl substances. Food-contact safe under FDA 21 CFR and EU EC 1935/2004. Being PE-coated does not mean PFAS-containing — these are separate attributes.

Specifications & Performance

Concrete numbers — because vague specs don't help you place an order.

Property Value
Max temperature 95 °C (hot beverages)
Available sizes 3 oz – 32 oz
Barrier performance Excellent — moisture & heat resistant
End-of-life Specialist cup/poly recycling (not standard paper stream)
Custom printing Up to 7 colours
MOQ From 10,000 pcs/size
Lead time 15–25 business days
PFAS status PFAS-free

PE vs the alternatives

Self-qualify before you enquire — the right coating depends on your market.

CriterionPE Coated (this page)PLA CoatedAqueous Coated
End-of-life Specialist recycling Industrial compost Paper recycling
Plastic content Petroleum PE film Bioplastic (renewable) None
Hot-drink rating Up to 95 °C Up to 95 °C Up to ~80 °C
Cost Lowest Moderate premium Moderate premium
Best for High-volume, price-driven Composting-program markets Recyclability-focused brands

PE is not the eco-forward choice, but it is the right choice for programs where cost, availability, and reliability are the primary criteria. View full Coating Guide →

End-of-Life

What happens after use?

Honest end-of-life information — because greenwashing complaints hurt everyone.

PE Coated Cup End-of-Life Cup in use Hot or cold beverage 🗑️ Specialist collection Not standard paper stream 🏭 Poly-paper separation Specialist facility required ♻️ Fibre + PE recovered Where facilities exist

ℹ️ PE cups require specialist recycling — not accepted in standard paper or plastic bins. Check local cup-recycling programs.

Standards & Compliance

Documentation available for every shipment — test reports, CoC, and declarations on request.

Standards & Certifications

  • Food-contact safe — meets FDA 21 CFR and EU EC 1935/2004
  • ISO 9001 quality management
  • FSC-compliant paperboard available
  • PFAS-free across all coatings
  • Third-party test reports & declarations of compliance available on request
FDA / LFGBISO 9001FSC-CompliantPFAS-Free

Quality Assurance

  • In-process quality checks at every production stage
  • Pre-shipment inspection before every order
  • Third-party test reports available on request
  • Declarations of compliance for customs & import
  • 24-hour response to technical enquiries
  • Free samples dispatched within 7 days

Trusted by global brands

Luckin Coffee — CupsPak client Tim Hortons — CupsPak client Tealive — CupsPak client

Frequently Asked Questions

Ready to order PE Coated Paper Cups?

MOQ from 10,000 pcs/size · Production 15–25 business days · Custom printing up to 7 colours

Free samples in 7 days · Test reports & compliance docs available on request

Get Free Quote